I replaced the alternator in the (Disco) 300Tdi in my hybrid in August 2012 with a new (Denso) part from Paddocks. However, the charge warning light has just started coming on intermittently, independant of the load on the alternator.
I have a dash-mounted voltemeter which I've checked against a good multimeter and I get at least 13.9V (depending on load) and this does not change when the charge light comes on. (The voltmeter is wired into the dashboard electrics btw). Having a reasonable voltage seems to discount any engine earth problems doesn't it? Besides which the earth strap is in good condition and tightly attached at both ends.
WWW research suggests that the new alternator is bust (rectifier problem) and I was going to send it back to Paddocks. Am I right or could something else be up?
Thanks,
James